Reverse Engineering
A physical part, 3D scan or photo becomes accurate, fully editable CAD — dimensions recovered, design intent rebuilt, files you own outright.
Hi, I'm Engr. Muhammad Shahryar Khan
PEC-registered mechanical design engineer, working solo with clients worldwide. Send a hand sketch, a photo, a worn part or a rough PDF — get back production 3D models and fully dimensioned GD&T drawings, typically in 48 hours.
01 — Services
Not general drafting. A focused pipeline that takes whatever you have to files your machinist, molder or fabricator can use on day one.
A physical part, 3D scan or photo becomes accurate, fully editable CAD — dimensions recovered, design intent rebuilt, files you own outright.
Hand sketches, legacy drawings and rough PDFs rebuilt as clean, parametric production models.
Fully dimensioned drawings with datums, feature control frames, tolerances, sections and BOM — ready for quoting, CNC and QA sign-off.
Parts, mechanisms and consumer products — mated, motion-checked and export-ready in native or STEP.
Every part checked for machining or molding reality, so it's built right the first time — not just pretty on screen.
Python-driven parametric models that regenerate whole families of parts from a handful of inputs.
02 — Portfolio
Eight pieces from the portfolio — modelled, mated and drawing-ready. Hover any card to watch it come apart; open it for the full exploded view and every angle.
Problem — A 3:1 reduction was needed in a compact, coaxial envelope where a standard gear train wouldn't fit.
Solution — A fully-mated star epicyclic train with true involute tooth profiles; sun, planets, ring and carrier regenerate from module, tooth count and pressure angle.
Problem — Two shafts needed a rigid, torque-transmitting connection with drawings a shop could quote and cut from directly.
Solution — A 10-component assembly with hex-bolt fasteners, fully mated, plus a complete production drawing set with BOM and section views.
Problem — A twin-outlet dispenser concept had to become a real, moldable 7-part product with working seals.
Solution — A full assembly — perforated face plates, housing, internals and seals — modelled for injection molding and ready to prototype.
Problem — A load-bearing clevis shackle bolt needed a drawing tight enough to machine and inspect without back-and-forth.
Solution — A single machined part with a fully GD&T-toleranced production drawing — datums, feature control frames and callouts sized for CNC and QA.
Problem — A workshop needed to lift and position engines safely, which meant a rolling hoist whose ram, frame and castors all had to resolve into one mechanism that actually moves.
Solution — A multi-part assembly built around a hydraulic actuator and telescoping rod, on a welded leg frame with castor wheels — mated so the lift travel can be driven and checked in-model.
Problem — An electrical switch enclosure needed cut-outs, mounting bosses and a lid interface that would still be manufacturable once every feature was in.
Solution — A single parametric housing where the shell, apertures and fixing points are driven features — so a change to one dimension regenerates the whole box cleanly.
Problem — A 240 mm dry clutch had to exist as a working assembly rather than one solid block, so the clamping, friction and torsional-damping functions could each be checked and revised on their own.
Solution — A 12-component parametric assembly — an 18-finger diaphragm spring, six tangential damper springs seated in the disc, and a splined hub — driven from disc diameter, spring count and clamp travel, with the engaged and released states modelled separately.
Problem — A turned decorative stand had to be captured as a clean profile a lathe could actually follow, not an approximated shape.
Solution — One sketched profile revolved about its axis, with the curve controlled by dimensions rather than freehand geometry — so the form is exact and adjustable.
03 — How it works
A sketch, photo, PDF or physical part — plus what it needs to do. No CAD file required to start.
I build the manufacturing-ready CAD and GD&T drawings, checking design intent with you along the way.
Native + STEP files and production drawings, dimensioned and toleranced so your shop can quote and machine immediately.
04 — About me
I'm Shahryar — a PEC-registered mechanical design engineer. For years I've turned ideas and existing parts into designs that reach the shop floor, with the datums, fits and callouts done right the first time. You work directly with me from brief to delivery: clear communication, honest timelines, and a 100% Job Success record across freelance projects since 2020.
05 — FAQ
Native SolidWorks (SLDPRT, SLDASM, SLDDRW), neutral STEP and IGES for any CAD system, AutoCAD DWG/DXF, and dimensioned PDF drawings. Flat-pattern DXF for sheet metal on request.
Whatever you already have: a hand sketch, photos of a physical part with key measurements, a legacy PDF drawing, or a 3D scan — plus a sentence on what the part needs to do. No CAD file is required to start.
After you send your input I confirm scope and quote. Single parts and small assemblies are typically delivered within 48 hours of confirmation; larger assemblies or full drawing packages get an honest timeline up front.
Yes — I'm happy to sign your NDA before you share anything. Project files stay confidential and full ownership of the delivered CAD transfers to you.
Yes. Production drawings include datums, feature control frames, fits and tolerances in ASME Y14.5 style, sized so a machine shop can quote, cut and inspect without back-and-forth.
Yes — I work fully remotely with clients worldwide, with daily overlap of EU and US working hours. Everything is handled async by email with clear milestone updates.
Available for new projects
Tell me what it is and what it needs to do — I'll come back with exactly how I'd take it to manufacturing-ready files, and a 48-hour quote.
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